Ongororo yakazara yezvakajairwa kukanganisa uye mhinduro mu lithium bhatiri coating

Mukugadzira maitiro e lithium mabhatiri, iyo yekubikira nhanho yakakosha. Nekudaro, zvikanganiso zvakasiyana zvinowanzoitika panguva yekuputira, zvichikanganisa kugadzirwa kwakanaka uye kunaka kwechigadzirwa. Nhasi, ngatitarisei zvakadzama pane makumi maviri neshanu akajairika kukanganisa uye mhinduro mu lithium battery coating.(Lithium - Ion Battery Equipment)

I. Zvinhu zvakakosha zvechizvarwa chekutadza
Pane zvinhu zvakawanda zvinokanganisa kunaka kwekupfeka, kunyanya kusanganisira vanhu, michina, zvinhu, nzira, uye nharaunda. Izvo zvakakosha zvinhu zvine chekuita neiyo yekupfekedza uye yekuvharira ma substrates, zvinonamira, kupfekedza simbi rollers / rabha rollers, uye laminating michina.

1. Coating substrate: Chishandiso, hunhu hwepamusoro, ukobvu uye kufanana kwayo zvese zvinokanganisa kunaka kwekupfeka. Iyo substrate yakakodzera yekuputira inofanira kusarudzwa sei?
   
2. Chekutanga pane zvese, maererano nenyaya, inoda kusarudzwa zvinoenderana nezvinodiwa zvekushandisa zve lithium mabhatiri. Yakajairika coating substrates inosanganisira foil yemhangura uye aluminium foil. Copper foil ine conductivity yakanaka uye ductility uye yakakodzera seyakaipa ikozvino muunganidzi; aluminium foil ine nani oxidation kuramba uye inowanzoshandiswa seyakanaka ikozvino muunganidzi.
   Chechipiri, pakusarudzwa kwehukobvu, zvinhu zvakaita sesimba remagetsi uye kuchengetedzeka kwebhatiri zvinowanzoda kutariswa. Iyo yakatetepa substrate inogona kuwedzera simba density asi inogona kuderedza kuchengetedzeka nekugadzikana kwebhatiri; a thicker substrate ndiyo inopesana. Panguva imwecheteyo, kufanana kwehukobvu kwakakoshawo. Ukobvu husina kuenzana hunogona kutungamira kune kusaenzana kukoira uye kukanganisa kushanda kwebhatiri.
3. Adhesive: Kushanda viscosity, kuwirirana uye kunamatira kune substrate yepamusoro kwakakosha zvikuru.
4. 
5. Kupfekedza simbi roller: Semutakuri wekunamira uye ratidziro yekutsigira yekuputira substrate uye rubber roller, kushivirira kwayo kwejometri, kusimba, kusimba uye static chiyero chemhando, kunaka kwepamusoro, kufanana kwetembiricha uye mamiriro ekupisa kwekupisa zvese zvinokanganisa kuwirirana kwekupfeka.
6. 
7. Coating rubber roller: Material, kuoma, geometrical tolerance, rigidity, dynamic and static balance quality, pamusoro pemhando, thermal deformation mamiriro, nezvimwewo zvakakoshawo zvakasiyana-siyana zvinokanganisa kufanana kwekuputira.
8. Laminating muchina: Pamusoro peiyo chaiyo uye kunzwisiswa kweiyo yakasanganiswa yekumanikidza dhizaini yekuputira simbi roller uye rabha roller, iyo yakagadzirirwa yakanyanya kukurumidza kushanda uye kugadzikana kwese kwemuchina hakugone kufuratirwa.

II. Zvakajairika kukanganisa uye mhinduro

1. Kusunungura muganhu wekutsauka
   (1) Chikonzero: Iyo yekusunungura michina yakasungwa isina kumisa.
   (2) Solution: Gadzirisa nzvimbo ye sensor kana gadzirisa nzvimbo ye reel munzvimbo yakatarisana.
2. Outlet inoyangarara roller kumusoro uye pasi pemiganhu
   (1) Chikonzero: The outlet pressure roller haina kudzvinyirirwa zvakasimba kana kutora-up tension haina kuvhurwa, uye potentiometer haina kujairika.
   (2) Solution: Dzvanya chinobuda chinomanikidza roller zvakasimba kana batidza chekutora-up tension switch uye gadzirisazve potentiometer.
3. Kufamba kutsauka muganhu
   (1) Chikonzero: Kutsauka kwekufamba hakuna pakati kana kuti probe haina kujairika.
   (2) Kugadzirisa: Dzorera kunzvimbo yepakati uye tarisa nzvimbo yekuongorora uye kana probe yakanganisa.
4. Kutora-up kutsauka muganhu
   (1) Chikonzero: Iyo yekutora-up mechanism yakasungirirwa pasina kuisa pakati.
   (2) Solution: Gadzirisa nzvimbo ye sensor kana gadzirisa nzvimbo ye reel munzvimbo yakatarisana.
5. Hapana kuvhura uye kuvhara chiito chemashure eku roller
   (1) Chikonzero: Iyo yekumashure roller haisati yapedza mavambo calibration kana iyo calibration sensor mamiriro haina kujairika.
   (2) Solution: Recalibrate kwakabva kana tarisa chimiro uye chiratidzo cheyakabva sensor yeabnormalities.
6. Back roller servo kukundikana
   (1) Chikonzero: Kukurukurirana kusina kujairika kana tambo dzisina kusimba.
   (2) Solution: Dzvanya bhatani reset kuti ugadzirise kukanganisa kana simba zvakare. Tarisa kodhi yearamu uye bvunza bhuku rekushandisa.
7. Rutivi rwechipiri rusingapindiki runyoro
   (1) Chikonzero: Fiber optic kukundikana.
   (2) Solution: Tarisa uone kana mapeji ekuputira kana masaini efiber optic asina kujairika.
8. Scraper servo kukundikana
   (1) Chikonzero: Alarm ye scraper servo driver kana abnormal sensor mamiriro, midziyo yekukurumidzira kumira.
   (2) Kugadzirisa: Tarisa bhatani rekumisa rekukurumidzira kana kudzvanya bhatani reset kuti ubvise alarm, dzokorora kwakabva scraper roller uye tarisa kana chimiro che sensor chisina kujairika.
9. Scratch
   (1) Chikonzero: Inokonzerwa ne slurry particles kana pane notch mune scraper.
   (2) Kugadzirisa: Shandisa gauge yekunzwa kujekesa zvidimbu uye tarisa scraper.
10. Kudeura hupfu
    (1) Chikonzero:
    a. Kubuda kwehupfu kunokonzerwa nekunyanya kuomesa;
    b. Kunyorova kwepamusoro mumusangano uye kutorwa kwemvura kwechidimbu chedanda;
    c. Kusagadzikana kwekunamatira kwe slurry;
    d. Iyo slurry haina kubvongodzwa kwenguva yakareba.
    (2) Solution: Bata pane-saiti yemhando tekinoroji.
11. Kusakwana kwepamusoro density
    (1) Chikonzero:
    a. Kureba kwakakura kusiyana kweyero yemvura;
    b. Running speed;
    c. Mupendero webanga.
    (2) Solution: Tarisa kumhanya uye banga kumucheto paramita uye chengetedza imwe yemvura nhanho urefu.
12. Zvimwe zvimedu
    (1) Chikonzero:
    a. Kutakurwa ne slurry pachayo kana kunaya;
    b. Inokonzerwa neroller shaft panguva imwechete-sided coating;
    c. Iyo slurry haina kumutswa kwenguva yakareba (mune static state).
    (2) Sarudzo: Pukuta ma rollers ekupfuura akachena asati apfeka. Kana iyo slurry isati yashandiswa kwenguva yakareba, bvunza tekinoroji yemhando yepamusoro kuti uone kana ichida kumutswa.
13. Tailing
    (1) Chikonzero: Slurry tailing, isina-parallel gap pakati pekumashure roller kana coating roller, uye kumashure roller kuvhura kumhanya.
    (2) Solution: Gadzirisa iyo yekuputira gap paramita uye wedzera yekumashure roller kuvhura kumhanya.
14. Kurongeka kumberi
    (1) Chikonzero: Maparamendi ekugadzirisa haagadziriswe kana pane kukanganisa kwekugadzirisa.
    (2) Kugadzirisa: Tarisa uone kana foil iri kutsvedza, chenesa reri yekumashure, dzvanya pasi referensi roller pressure roller, uye gadzirisa maparamendi ekurongeka.
15. Parallel tailing kudivi reshure panguva yekuputira mukati
    (1) Chikonzero: Chinhambwe chiri pakati peiyo coating back roller idiki zvakanyanya, kana yekumashure yekuvhura kureba idiki.
    (2) Solution: Gadzirisa chinhambwe pakati pekuvhara kumashure roller uye wedzera kumashure roller kuvhura kure.
16. Kobvu kumusoro uye kutetepa kumuswe
    (1) Chikonzero: Iyo musoro-muswe kutetepa paramita haina kugadziridzwa zvakanaka.
    (2) Solution: Gadzirisa musoro-muswe kumhanya reshiyo uye musoro-muswe kutanga chinhambwe.
17. Shanduko mukureba kwekuputira uye maitiro epakati
    (1) Chikonzero: Pane slurry pamusoro peiyo yekumashure roller, iyo traction rubber roller haina kudzvinyirirwa, uye gaka riri pakati peiyo yekumashure roller uye coating roller idiki uye yakanyanya kusimba.
    (2) Solution: Chenesa pamusoro peiyo yekumashure roller, gadzirisa iyo inopindirana yekuvhara ma paramita, uye dzvanya pane inodhonza uye rubber rollers.
18. Kutsemuka kuri pachena padanda
    (1) Chikonzero: Kukurumidza kuomesa, tembiricha yehovhoni yakanyanya, uye nguva yakareba yekubheka.
    (2) Solution: Tarisa uone kana iwo akakodzera ekuputira ma paramita achisangana nezvinodiwa maitiro.
19. Kukwinya kwechigamba panguva yekushanda
    (1) Chikonzero:
    a. Kufanana pakati pekupfuura rollers;
    b. Kune yakakomba slurry kana mvura pamusoro pepamusoro roller kumashure uye anopfuura rollers;
    c. Kusakwana kwefoiri kubatana kunotungamirira kukusagadzikana kusingaenzaniswi kumativi ose;
    d. Abnormal correction system kana kururamisa kusina kuvhurwa;
    e. Kuwedzera kana kudiki kushushikana;
    f. Iyo gap yekumashure roller kudhonza sitiroko haina kuenderana;
    g. Iyo rubber pamusoro peiyo kumashure roller inopinda periodic elastic deformation mushure menguva yakareba yekushandiswa.
    (2) Mhinduro:
    a. Gadzirisa kufanana kwevanopfuura rollers;
    b. Kugadzirisa nyaya dzekune dzimwe nyika pakati pemashure ekumashure uye anopfuura rollers munguva;
    c. Kutanga gadzirisa tension kugadzirisa roller pamusoro wemuchina. Mushure mokunge foil yakagadzikana, gadzirisa zvakare kumamiriro ekutanga;
    d. Batidza uye tarisa hurongwa hwekugadzirisa;
    e. Tarisa tension setting value uye kana kutenderera kwega rega rekutambisa roller uye kutora-up uye kubhadhara-off roller kunoshanduka, uye kubata neiyo inflexible roller nenguva;
    f. Wedzera gaka nenzira yakakodzera uye wozoidzikisa zvishoma nezvishoma kusvika panzvimbo yakakodzera;
    g. Kana iyo elastic deformation yakakomba, tsiva iyo itsva rubber roller.
20. Kuputika kumucheto
    (1) Chikonzero: Inokonzerwa nekuvharika kwefuro rebaffle.
    (2) Kugadzirisa: Pakuisa baffle, inogona kunge iri kunze kwechimiro chekunze kana kana uchifambisa baffle, inogona kutamiswa kubva kunze kuenda mukati.
21. Material leakage
    (1) Chikonzero: Furo rebaffle kana scraper harina kuiswa zvakasimba.
    (2) Solution: Iyo gap ye scraper idiki 10 - 20 microns yakakura kupfuura ukobvu hweiyo coating layer. Dzvanya furo rebaffle zvakasimba.
22. Kusaenzana kutora-up
    (1) Chikonzero: Iyo yekusimudza shaft haina kuisirwa nemazvo, haina kukwidziridzwa, kururamisa hakuna kuvhurwa kana kushushikana kwekutora hakuna kuvhurwa.
    (2) Solution: Isa uye gadzirisa shaft yekutora, inflate shaft yekuwedzera mhepo, vhura basa rekugadzirisa uye tora-up tension, nezvimwe.
23. Miganho isina kuenzana isina chinhu kumativi ese
    (1) Chikonzero: Kuiswa chinzvimbo chebaffle uye gadziriso yekusunungura haina kuvhurwa.
    (2) Solution: Fambisa baffle uye tarisa kutora-up kururamisa.
24. Hatikwanisi kuronda coating iri kudivi reshure
    (1) Chikonzero: Hapana induction yekupinda kubva kune iyo fiber optic kana isina inopindirana coating padivi rekumberi.
    (2) Solution: Tarisa uone kureba kwefiber optic musoro, fiber optic paramita, uye kumberi kwekubatisa mhedzisiro.
25. Kururamisa hakuiti
    (1) Chikonzero: Isiriyo fibre optic paramita, kugadzirisa switch haina kuvhurwa.
    (2) Kugadzirisa: Tarisa uone kana iyo fiber optic paramita inonzwisisika (kana chiratidzo chekugadzirisa chinopenya kuruboshwe uye kurudyi), uye kana shanduko yekururamisa yakavhurwa.

III. Mafungiro matsva nemazano
Kuti tigadzirise zvirinani nezvikanganiso mu lithium bhatiri rekuisa maitiro, isu tinogona kuvandudza kubva kune zvinotevera zvinhu:

1. Taurira yakangwara yekutarisa sisitimu yekutarisa akasiyana ma paramita mukuita coating munguva chaiyo uye nekupa yambiro yekukurumidza yekukanganisa.
2. Gadzira zvinhu zvitsva zvekupfekedza uye zvishandiso zvekuvandudza kufanana uye kugadzikana kwekupfeka.
3. Simbisa kudzidziswa kwevashandi kuti vavandudze kugona kwavo kutonga nekugadzirisa kukanganisa.
4. Gadzira yakakwana yemhando yekudzora sisitimu yekuitisa yakazara yemhando yekutonga kweiyo coating process.

Muchidimbu, kunzwisisa zvikanganiso zvakajairika uye mhinduro mu lithium bhatiri coating kwakakosha mukuvandudza kugadzirwa kwemhando uye mhando yechigadzirwa. Panguva imwecheteyo, isu tinofanirawo kuramba tichigadzira uye kuongorora matekinoroji epamberi uye nzira dzekupa mipiro yakakura mukusimudzira indasitiri yebhatiri ye lithium.